Vacuum Impulse Sealer

Brand: Hawo

Nozzle style vacuum sealers in stainless steel may be used for vacuum and/or gas purge applications. The vacuum and gas purge time can be adjusted independently of each other. The sealing and cooling time are controlled according to the quality of the packaging material used. Disabling the vacuum and gas purge step causes nozzle to become inactive. As a result, the machines can also be used as general impulse sealers.

SKU: hv460AP2 | hv660AP2 | hv800AP2/4 | hv1100AP2/4 | hv1300AP2/4 Category:

Benefits

Easy Operation

Programming and data input is easy via the control panel, the IntelligentScan system or the optional SealCom Pro communication module. The optionally available ‘bag support device’ allows machines also to be set up at an angle or vertically.

 

Flexibility and Performance

hawo impulse vacuum sealers have a number of features ensuring that evacuation, gas purge and sealing are user-friendly, safe and easy. The 8 mm (0.3 inch) wide seal seam and the customisable settings options for the process parameters therefore offer maximum flexibility when it comes to choosing packaging materials.
All impulse vacuum sealers are equipped as standard with two nozzles (AP2-V models) for even and rapid vacuum or gas purge. The hv 800/1100/1300 AP4-V versions have four nozzles, making them one of the most powerful impulse vacuum sealers on the market .

The optionally available ‘bag support device’ allows machines also to be set up at an angle or vertically. The machines are designed for high volumes in multi-shift operation. The vacuum impulse sealers can be customized with a vacuum level sensor. The impulse vacuum sealers are available in bar widths of 450, 630, 770, 970 and 1,270 mm (18, 25, 30, 38 and 50 inches).

The hv 460 AP2-V impulse vacuum sealer in particular has been certified in accordance with the Fraunhofer IPA qualification mark for clean rooms of air purity class 6, compliant with ISO 14644-1.

 

Safe Packaging

The correct reprocessing process of medical devices consists of the steps of washing & disinfection, packaging and sterilisation. The instruments can only be called sterilised when they are packaged before the sterilisation. The single-use (!) packaging, made from laminated poly film and a porous material (Tyvek® or medical grade paper) is permeable for the sterilisation medium (e.g. steam, plasma, Formaldehyde FO or Ethylenoxide ETO), but not for bacteria or microorganisms. Only by following this reprocessing sequence and by using professional heat sealers to seal the instruments as well as professional packaging material can the sterility up to the point of use as well as the aseptic presentation of the instrument be guaranteed.

Medical devices delivered in a sterile state should be packed to ensure that they remain sterile until the point of use. The validation of packaging processes is crucial to ensure that sterile barrier system integrity is attained and will remain so until opened by the users.

The international packaging standard ISO 11607-2 as well as the Technical Specification draft ISO/DTS 16775 explain how packaging processes should be validated. The international packaging validation guideline gives guidance how to validate packaging processes. During the validation of the heat sealing process the optimum sealing temperature of the packaging materials used has to be evaluated and established. At this temperature, the process then has to deliver optimum seal seams that are strong enough and peelable.

Professional heat sealing equipment for closing sealable pouches and reels (preformed sterile barrier systems) are essential for this. Hawo therefore offers sealing devices whose processes can be validated according to ISO 11607-2, the Technical Specification draft ISO/DTS 167751 and in harmony with the international packaging validation guideline. The models marked with ‘V’ feature an integrated function for regulating and monitoring process parameters – the ‘V’ is the key! Sealing devices from Hawo therefore guarantee efficient and reproducible packing, even for large volumes of instruments.

Specifications

SEALING MATERIALShv 460 / 660 AP2-Vhv 800 / 1100 / 1300 AP2-V
hv 800 / 1100 / 1300 AP4-V
Thermoplastic pouches, header bags (PP, PE, PVC), Peelable films made of PA/PE, All types of laminate, including aluminium laminatexx
Film thicknessmax. 2 x 0,4 mmmax. 2 x 0,4 mm
TECHNICAL DATA
Seal seam lengthhv 460: 450 mm
hv 660: 630 mm
hv 800: 770 mm
hv 1100: 970 mm
hv 1300: 1,270 mm
Seal seam width8 mm8 mm
Number of suction nozzles2AP2V: 2,  AP4V: 4
Pump output220 N/min (13,2 m3/h)220 N/min (13,2 m3/h)
Maximum air consumption90 – 126 N/min90 – 126 N/min
Minimum air pressure6 bar6 bar
Vacuum time0 – 60 s, optionally: unlimited0 – 60 s, optionally: unlimited
Maximum vacuum– 85 kpa (- 637,5 mm Hg)– 85 kpa (- 637,5 mm Hg)
Pressure (during gas flushing, connection only with corresponding pressure reducer)5 bar5 bar
Gas flushing time0 – 15 s0 – 15 s
Permissible inert gasesN2N2
Ventilation or cleaning time0 – 15 s0 – 15 s
Compressed air connection 1/4 inchmin. 6 barmin. 6 bar
Dimensions W x D x Hhv 460: 515 x 490 x 280 mm
hv 660: 700 x 490 x 280 mm
hv 800: 880 x 490 x 280 mm
hv 1100: 1.070 x 490 x 280 mm
hv 1300: 1.370 x 490 x 280 mm
HousingStainless steel AISI 304Stainless steel AISI 304

 

Note: Specifications subject to change without prior notice.

Accessories

hv 450 T                       Storage tray for hv 460 AP2-V

hv 630 T                       Storage tray for hv 660 AP2-V

hv/hpl 460 ST              Vertical stand, V2A construction for hv 460 AP2-V

hv/hpl 660 ST              Vertical stand, V2A construction for hv 660 AP2-V

hv/hpl 800 ST              Vertical stand, V2A construction for hv 800 AP2/4-V

hv filter                        Optional additional filter regulator valve

hv kit                            Digital vacuum switch

hv power kit                High-capacity vacuum pump with 554 NL/min instead of 220 NL/min

hv film clamp              Clamp levers as optional film holder

SealCom PRO             Communication module with 10.4″ colour touch screen

hm 980 BR-USB         SealCom PRO USB-Barcode Scanner 2D

hm 980 BR                  Barcode scanner 2D

hd ValiPrint                 Label printer

Seal Seam Test

Seal Check                       Seal check sheets for paper pouches (250 pcs per pack)

Seal Check HDPE            Seal check sheets for HDPE pouches (250 pcs per pack)

Ink Test PRO                    Dye penetration test sachet for paper pouches (30 packs per box)

Ink Test PRO HDPE         Dye penetration test sachet for HDPE pouches (30 packs per box)

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